Wire Electrical Discharge Machining (EDM)

Our advanced Wire EDM machines can precisely cut contours on both large and miniature sized components. We can machine internal features and radii measuring as small as .002”, with surface finishes as low as 8 RMS with little to no recast. Wire Pro is capable of fine wire EDMing, using wire diameters as small as .004″. Our sophisticated, 4-axis Wire EDM equipment can cut complex contours with different shapes on either end of the part.

Specializing in the manufacturing of aerospace components, medical devices, surgical tools, and military components, our Wire EDM technology produces precise parts that meets our clients’ requirements for superior accuracy and on time delivery. Utilizing the latest CAD/CAM software gives Wire Pro the ability to rapidly create programs and turn them into parts, saving our client’s time and money.

Possessing a large taper cutting capacity, our Wire EDM technology allows us to form more intricate contours out of difficult to machine metal materials, such as stainless steel, tool steel, high temperature alloys, stainless alloys, and titanium. All of our ISO compliant Wire EDM services meet high industry standards and client expectations. Contact Wire Pro today to learn more about our advanced Wire EDM capabilities.

Specifications

Processes

Wire Electrical Discharge Machining (EDM)

Equipment Capabilities

CNC Control Capabilities
Coordinate Measuring Machines (CMM)
Optical Comparators

Industry Focus

Aerospace
Automotive
Defense
HVAC
Commercial
Connectors

Implants
Marine
Medical
Military/Mil-Spec
Mining
Stamping

Intended Application

Machine components
Engine components
Turbine components
Hydraulic components
Turbomachinery components
Construction equipment
Shafts
Forgings
Valves
Fasteners

Spindles
Extrusion Dies
Fixtures
Form Tools
Injection Mold Components

Industry Standards

AS – Compliant
Aerospace Industry Standard
ISO – Compliant

Production Volume

Min
1 units
Prototype
Low Volume

Max
Large Scale Production Volume Run

High Volume

Lead Times Available

Quoted on job by job basis
Emergency services available
Rush Services Available

Materials (Metals)

Alloy Steels
Aluminum
Beryllium
Brass
Bronze Alloys
Carbide
Carbon Steel
Cobalt
Copper

Magnesium
Molybdenum
Nickel
Palladium
Stainless Steel
Titanium
Tungsten

Additional Capabilities

CAD Design Services
CAM Programming Services

Honeycomb Machining
Reverse Engineering

Cutting Axis

4-Axis

Max Part Length

26 in

Max Part Width

37 in

Max Material Thickness

14.7 in

Minimum Part Feature

0.004 in
Micro hole
Micromachining

Tolerance (+/-)

0.0002 in